Whether you’re dealing with powders, pellets, flakes, or blends, this system delivers controlled discharge while reducing bridging, manual clearing, and dust.

Available in multiple configurations- single to quad - the Debagging Station is a smart fit for recycling lines, extrusion systems, and compounding operations where material flow matters.

What It Does

The Debagging Station allows operators to load bulk bags via forklift, secure them in place, and automatically discharge contents at a steady, controlled rate.

Pneumatic actuators and pushers shake and work the bag to prevent clumping and bridge formation. An integrated auger then feeds the loosened material into a pipe or downstream system—without blockages or interruptions.

Why It’s Needed

Standard feed bins or hopper loaders work well—if your material is free-flowing. But many plastics, recyclables, or additives tend to compress or stick inside the bag. That’s where this station steps in.

It’s ideal for:

• Hard-to-handle or blended materials
• Reducing manual labour or clearing
• Maintaining steady feed rates into downstream equipment
• Minimising material loss and dust during discharge

Key Features

✅ Single, Double, Triple or Quad Configurations – Scale to your required throughput

✅ Pneumatic Shaking + Pushers – Breaks up bridging and promotes flow

✅ Forklift-Compatible Frame – Load and position bags with ease

✅ Integrated Auger – Transfers material directly to pipework or downstream conveyors

✅ Timed Control Panel – Adjust auger speed and discharge duration

✅ Full Safety Integration – Includes E-Stops, isolators, and guarded access

✅ Heavy-Duty Construction – Built for industrial environments and long-term use

Technical Specifications

✅ Configurable as single, double, triple, or quad station

✅ Handles bulk bags up to 1.8m

✅ Full system size (Quad): 11080 × 3760 × 5192 mm

✅ 1.5kW motor (Nord), 20 RPM

✅ Pneumatic system at 6 bar pressure

✅ Timed or manual operation with speed adjustment

✅ Enclosed design with E-Stops and isolator

✅ Powder-coated steel with stainless elements

Maintenance

• Weekly: Check pneumatics and fan filter
• Monthly: Inspect pneumatic regulator
• Bi-Annual: Grease auger bearings

Designed for simple load, run, and restart

Use Cases

• Recycled plastics intake
• Pipe and profile extrusion feed
• Compounding and mixing prep
• Manual sort line input
• Flake and pellet handling

Read our blog, Struggling with Bulk Bag Discharge? Here’s What’s Really Holding You Up, to why and how our Debagging Station solves this.

Can Be Sold Standalone or Integrated

The Debagging Station can operate on its own or be integrated into a complete line. Telford Smith designs and supplies full systems - including upstream hoppers, conveyors, magnetic separators, and downstream blowers.

Talk to Us

Need help handling stubborn material? Want to see how this fits into your plant layout? Contact Us today and we can customise a solution to your needs.